Traceability

Traceability is essential for ensuring accountability and transparency in any process.

Traceability System for Components

End-to-End Component Traceability with Immutability

Implement a Immutable traceability solution for real-time tracking of raw materials, components, and finished products throughout the production process.

Real-Time Batch Tracking

Track each component and PCB batch in real-time, ensuring transparency and quality control at every step.

Tampering Proof

Use Cryptography with immutable records for component provenance, quality checks, and assembly steps.

Barcode and RFID Scanning

Integrate custom QR codes, barcodes, and RFID tags for scanning and tracking components and PCBs throughout the facility.

Audit Trails

Full historical traceability for regulatory compliance, warranty claims, or quality audits.

Value Proposition

  • Ensures robust compliance and quality standards by maintaining an unalterable trace of every part.
  • Supports easy recalls and warranty tracking by providing transparent, reliable data.

Data Validation & Quality Control

Direct SMT Machine Interface

  • Nativeegration with Panasonic and Yamaha SMT machine protocols (e.g., Open Protocol, CAMX, SECS/G intEM, or vendor-specific APIs).
  • Real-time feed of placement data: feeder ID, part number, lot number, placement coordinates, and machine cycle status.

QR Code Reader Integration

  • Capture PCB unique IDs via fixed-mount QR scanners at entry points of each assembly stage.
  • Support for multiple scanner brands and communication modes (Ethernet, RS-232, USB, TCP/IP).

Hybrid Data Capture

  • Combine SMT machine logs with scanned PCB IDs for complete component-to-board mapping.

Traceability Management

Board-Level Traceability

  • Record each PCB’s journey from bare board to finished assembly.
  • Link PCB serial number to every component placed, feeder, and operator involved.

Component Lot Traceability

  • Track component lot/batch numbers from incoming reels to final product.
  • Map usage history for defective or recalled batches.

Process Stage Traceability

  • Store timestamps, operator IDs, and equipment IDs at each station (SMT, AOI, Reflow, Testing, Packing).

Reporting & Compliance

Regulatory Compliance Reports

  • Generate full trace reports for ISO 9001, IPC-1782, or automotive standards (IATF 16949).

Custom Reporting

  • Search by PCB ID, production lot, or time range to reconstruct assembly history.

Export Formats

  • CSV, Excel, XML, JSON for integration with ERP/MES/QMS systems.

Connectivity & Integration

ERP/MES Sync

  • Sync with ERP for material consumption updates and WIP status.
  • Push final production and trace data into MES for archival.

API Access

  • REST/OPC-UA APIs for third-party system integration.

Cloud or On-Premise Deployment

  • Secure data storage options with redundancy.

User Management & Security

Role-Based Access

  • Restrict access based on role (Operator, Line Supervisor, Quality Engineer, Admin).

Audit Trail

  • Track user actions like manual edits, data overrides, or machine configuration changes.

Scalability & Multi-Line Support

Multi-Line, Multi-Factory Support

  • Centralized control for multiple SMT lines across different facilities.

High-Speed Data Handling

  • Capable of processing thousands of placements per minute without loss.

Real-Time Monitoring

Production Dashboard

  • Live OEE (Overall Equipment Effectiveness) metrics for SMT lines.
  • Machine status (Running, Idle, Fault) and production throughput in real time.

Alert System

  • Automatic alerts for misplacements, missing scans, or mismatched component IDs.
  • Configurable thresholds for cycle time, defect rate, or feeder errors.

Data Validation & Quality Control

Error Prevention

  • Verify scanned PCB IDs against loaded production orders before assembly.
  • Cross-check feeder component type vs. expected BOM.

Defect Analysis

  • Integration with AOI/SPI results for component-level defect mapping.
  • Store defect photos linked to specific PCB IDs.

contact us

Let’s Build Smarter Electronics Manufacturing Together

Join us in transforming electronics manufacturing through intelligent, AI- and IoT-driven solutions

Request a Consultation
Download Brochure

At Aikyamadvaya, we empower electronics manufacturers with AI- and IoT-driven Industry 4.0 solutions that simplify processes, boost efficiency, and enable sustainable growth.

NAVIGATION

Solutions

Recruitment

  • contact@aikyamadvaya.com
    info@aikyamadvaya.co.in
Facebook Twitter Youtube
Certified1
Certified2
Certified3
Certified4

Copyright © 2025 Aikyamadvaya Global Services Pvt. Ltd

Designed & Developed by Acemind Technology Pvt. Ltd